Person: ORBAK, ALİ YURDUN
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ORBAK
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ALİ YURDUN
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Publication Implementation of design for six sigma methodology on the car bumper production process(Inderscience Enterprises, 2021-01-01) Orbak, Ali Yurdun; ORBAK, ALİ YURDUN; Bursa Uludağ Üniversitesi/Mühendislik Fakültesi/Endüstri Mühendisliği Bölümü.; 0000-0002-4921-4275; M-9216-2014Competition increases daily in any market; therefore, continuous improvement of product or service is an essential tool for survival and making an impact on the industry. Companies that have successfully implemented the six sigma method have gained the most from incorporating their design for six sigma (DFSS) programs into their production processes. The primary purpose of DFSS is to "design it right the first time" to avoid negative experiences in the production flow. In this study, the parameters involved in the design of a selected passenger-vehicle bumper are optimised in the process of commissioning a new product using the DFSS method. The DFSS method is discussed on the first two steps of implementation of the "define, measure, analyse, design, verify" (DMADV) protocol. By additionally implementing the house of quality (QFD) and failure mode and effects analysis (FMEA) approaches, a vehicle bumper that will meet the maximum level of customer requirements is produced.Publication Simulated annealing algorithm and implementation software for fabric cutting problem(Ege Üniversitesi, 2020-01-01) Eroğlu, Duygu Yılmaz; Orbak, Ali Yurdun; YILMAZ EROĞLU, DUYGU; ORBAK, ALİ YURDUN; Bursa Uludağ Üniversitesi/Mühendislik Fakültesi/Endüstri Mühendisliği Bölümü; 0000-0002-4921-4275; 0000-0002-7730-2707; AAH-1079-2021; M-9216-2014The development of loom technology has significantly increased the efficiency of fabric output in the textile industry. Additionally, preventing the occurrence of defects during the manufacturing process on the fabric is not easy. Therefore, after the production is completed, the aim is deciding the cutting location of the product, which has the defect map, to increase the first quality product quantity by considering the customer quality parameters. In this article, a decision support system has been developed to help the inspector in the final stage which will also prevent losses. The utilized algorithm is the Simulated Annealing algorithm, which is well known and rendered good results for different types of problems in the literature. In the study, a sample problem is used to explain the adaptation of the algorithm to the problem, and the design of the experiments is deployed to obtain the best parameter values for the algorithm. Finally, the software, which is prepared to use the algorithm in the real production environment, is introduced and the results of the performance analysis are evaluated. The results demonstrated that the developed software is capable of making high ratio first quality fabric decisions within seconds.Publication Effective factor analysis for chromium(vi) removal from aqueous solutions and its application to tuncbilek lignite using design of experiments(Hindawi Ltd, 2019-01-01) Orbak, Ilkun; Orbak, Ali Yurdun; ORBAK, ALİ YURDUN; Bursa Uludağ Üniversitesi/Mühendislik Fakültesi; M-9216-2014Poisonous heavy metals in air, water, and soil produce global environmental problems that are considerable threats to humankind. To meet the local and international guidelines for heavy metal release, companies often use different approaches, such as chemical precipitation, chelating agents, or activated carbon produced by adsorption. One of these heavy and toxic metals is chromium(VI). Chromium(VI) is commonly used in many applications, such as dye fixation in the textile industry or as an anticorrosive agent in paints. The aim of this paper is to explore the factors affecting the removal of one of these deadly heavy metals, chromium(VI), from aqueous solutions. For this purpose, activated carbon from Turkish Tuncbilek lignite is prepared with both chemical and physical activation methods to investigate the adsorption behavior of chromium(VI). The effects of initial chromium(VI) concentration, adsorption temperature, and pH on adsorption are studied using a design of experiments method with a full 2(4) factorial design with center points. The Freundlich and Langmuir adsorption isotherms that are commonly used in chemical engineering are also applied both for predicting the amount of chromium(VI) adsorbed and confirming the validity and advantages of the obtained regression model. The results indicate that the design of experiments and regression can explain and support the design of new materials by using linear and physically meaningful equations instead of local nonlinear and empirical models that are usually insufficient. Additionally, three experiments were carried out in the liquid phase to test the activated carbon samples: chromium, chromium and sucrose, and chromium-sucrose-ion. A change in adsorption capacities of the activated carbon samples was observed. Sucrose was chosen for the experiments because it contains six carbon atoms in a slightly soluble structure. The results indicated that Tuncbilek lignite exhibits good adsorption capability.